Fast PCB

Technology

Electronic Assembly Capability Table

Shanghai Fast PCB provides one-stop services for manufacturers in the electronic field to manufacture and assemble small batches of fast sample boards. Utilizing advanced management systems to create high-quality "small batch, multiple varieties, a
Electronic Assembly Capability Table
Process entry Mass manufacturing capabilities
SMT printing Maximum PCB size can be machined 510*510mm
Maximum plate mass 5kg
Actual printing accuracy ±18μm(6σ)
System calibration repeatability ±12.5μm(6σ)
Scraper pressure detection Pressure closed-loop control system
SMD Minimum solder ball spacing can be detected 100μm
X-Y axis accuracy 10μm
False detection rate ≤0.1% (depending on product)
A range of machinable component sizes 0.3*0.15 mm²--120*90 mm² (under specified conditions)
The maximum height of the component that can be machined 30mm
Maximum quality of machinable components 30g
BGA/CSP minimum ball pitch, ball diameter 0.30mm,0.25mm
SMD accuracy ±30μm(3σ)
A range of machinable plate sizes 50*50 mm²—750*550 mm²
Plate thickness range 0.3mm--8mm
Maximum plate mass 3kg
The line body can hold up to the material type 500
AOI Detects the smallest components 1005
Detectable for adverse conditions Wrong material, missing parts, reverse, placement offset, standing monument, side stand, open welding, connecting tin, flipping
Foot cocking detection Pin bending
Reflux Temperature accuracy ±1℃
Welding protection Nitrogen protection (residual oxygen < 3000ppm) (under specified conditions)
Nitrogen control Nitrogen closed-loop automatic control system, ± 200ppm
2D X-Ray Magnification Geometric magnification 2000; System magnification 12000
resolution 1μm /nm
Rotation angle & tilt viewing angle Any ± 45°+360° rotation
AXI Detects the smallest components 1005
Minimum pin spacing can be detected 0.4mm(QFP)
Minimum tin thickness can be detected 0.0127mm
DIP Pre-processing Automatic component molding technology Components are automatically formed
Plugins Plug-in technology Fully automatic plug-in machine
Wave soldering Crest type Popo
Transportation rail inclination 4--7°
Pressure welding temperature accuracy ±3℃
Wave selection peak stabilization accuracy ±0.06 mm
Crimping technology Maximum size of crimp PCB 800*600mm²
Downward pressure height accuracy ±0.02mm
Pressure range 0-50KN
Pressure accuracy ±2% of standard value
Holding time 0—9.999S
Coating technology Maximum machinable plate size 450*450*6mm³
Veneer maximum mass 5kg
Minimum nozzle diameter 2mm
Other features The spray pressure can be programmed to control
ICT testing Test level Device-level testing to test hardware connection status
Number of test points > 2500 points
Test the content Contact test, open and short circuit test, resistance capacitance test, secondary and tertiary FET test, unpowered hybrid test, boundary scan chain test, power-on mixed mode test
Washing Maximum width of the plate 457.2mm
Maximum height of the plate 102mm
Device capabilities Single\double hurricane jet, S-type nozzle, electric air knife
Assembly and testing Product family Military Armament
Automotive products Light board, motherboard
Medical products CT, CT probe, temperature measurement, medical monitor
FT test Test level Board system-level testing to test the functional status of the system
Other reliability analysis tests Aging, dropping, vibration, wear resistance, key life and other tests (third party)
Management tools/software IMS Assist warehouse, material preparation group, production for material management
MES Manufacturing execution system, mainly used for production process control, ECN execution control, foolproof control, data traceability, etc
Oracle Procurement process, cost, finance, work order planning and other management
ECN System ECN management system to avoid missing ECN and quickly respond to engineering change projects
Labview Provide a graphical programming environment to enhance the data collection, analysis, monitoring and management capabilities of equipment and instruments in the manufacturing process, and at the same time make the communication of each terminal computer closer and facilitate system construction